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INDUSTRIAL AUTOMATION TECHNOLOGY

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INDUSTRIAL AUTOMATION TECHNOLOGY

Duration : 6 MONTHS
Eligibility : Degree/Diploma

OVERVIEW

The course is designed to give a solid grounding of fundamental concepts of industrial automation systems and their control. The course specifically focuses on architecture, components, and techniques for automation in industries.

Course Modules

Module 1 – Programming Logic Controllers
  • Basic electrical components
  • Basics of relay logic 
  • PLC architecture and Peripherals : Mitsubishi iQ-F PLC
  • Analog and Digital I/O
  • Ladder Programming using GX Works 3 - basic and advanced ladder instructions
  • Introduction to Function block Programming
  • Development of simple projects using PLC. 
Module 2 - HMI Programming Using GOT Designer
  • GS 2000 Hardware overview
  • GOT communication with PLC, Types of Screens, Numerical Display, Graphs and other display
  • Alarms and annunciator
  • Data logging and Network Monitoring
  • HMI programming with GT designer
  • Development of simple projects using GT designer.
Module 3 - Servo Systems
  • Basics of servo motors and Mitsubishi Servo systems    
  • Encoder –FX 5U servo controller
  • Servo Amplifier (MR–JE)
  • Signal Connections With Positioning Controllers
  • Servo Programming using MR configurator
  • In-Build Positioning Using Controller
  • Positioning Operation
  • Positioning Using Modbus Protocol
  • Troubleshooting
  • Alarms and Warning
  • Development of simple projects using Servo systems
Module 4 -Hydraulic Principles and Fundamentals
  • Basics of Hydraulics
  • Introduction to Hydraulics, Pascal’s law, Reservoirs Introduction to Pumps
  • Fixed displacement pumps, Variable displacement pumps Hydraulic component’s symbols and Types of valve configuration Safety measures and components identification in hydraulic station Time Hydraulic Valves Pressure relief valve Pressure reducing valve Direction control valves
  • Developments and Practices of Hydraulic circuits 4/2 & 4/3 DCVs Development and Practice on Hydraulic circuits using FCV and Check valve
  • Accumulators Introduction to Accumulators. Actuators and its types Hands on Trainings Development and Practice on Hydraulic circuits using Pressure reducing valve
  • Practice on Accumulator based hydraulic circuits.
  • Electro Hydraulic Systems
  • Introduction to Electro Hydraulic Systems Relays, Solenoids and Switches Benefits of Proportional hydraulics technology
  • Electro Hydraulic Circuits using different types of DCVs - Develop a hydraulic circuit to control rapid speed/creep speed Practices on Proportional hydraulics DCVs

Module 5 -Pneumatic Principles and Fundamentals
  • Basics of Pneumatic
  • Introduction to Pneumatics System - Air compressors, FRL unit
  • Types of pneumatic valves (manually, mechanically and pilot operated) Hands on Trainings in Pneumatics DCVs
  • Electro Pneumatics
  • Electro Pneumatics Pressure reducing valve, Flow control with check valve
  • Develop a Pneumatic circuit to 3/2 and 5/2 push button valves Develop a Pneumatic circuit to 3/2 and 5/2 pilot valves Develop a Pneumatic circuit to 3/2 and 5/2 with flow control and check valves

Module 6 -Sensors and Mechatronics
  • Introduction to sensors and mechatronics
  • Types of sensors -Proximity sensors and its applications
  • Demonstrate and troubleshooting of Mechatronics system
  • MODULE 7 - Basics of PLC
  • Introduction to Indra Logic L25PLC,Architecture of PLC - PLC Hard ware (PLC,IO Modules, Memory)
  • Relay and Ladder logic -Indra Works Engineering software overview Basic Ladder diagram ,logic gates using Ladder diagram
  • Concepts of Timer and counter in PLC programming-Latch and interlock real time interface with PLC-Real time interface with PLC and Pneumatic station
  • Concept of Latch and Interlocks using PLC programming

Module 7 - HMI (Human Machine Interface)
  • Introduction to HMI-VI Composer overview-Create a HMI screen in vi composer
  • Real time interface with HMI and PLC
Module 8 - SCADA
  • Developing remote monitoring and control using Win Studio for Bosch Rexroth PLC

Learning Outcome

  • Students will develop the skill of designing different PLC based control systems.
  • Students will gain knowledge of PLC based wiring concept of panel as used in industries.
  • Students will gain knowledge of SCADA designing.
  • Students will develop the skill of designing HMI based control systems.

Placement opportunities

Students will be placed as

  • Automation Engineer
  • Control Systems Engineer
  • SCADA Developer
  • Robotics Engineer
  • IoT Specialist
  • Project Manager

Our Accreditation

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